The motion control market has seen robust growth in the last couple of years due to the improvements in manufacturing processes that are becoming complex, the requirement for accuracy, and the move towards Industry 4.0. Additionally, the integration of advanced technologies such as artificial intelligence (AI), the Internet of Things (IoT), and machine learning (ML) has further embraced the adoption of motion control systems, which are essential for improving precision, speed, and overall operational efficiency.

According to UnivDatos Market Insights, The Motion Control Market was valued at approximately USD 15.82 billion in 2023 and is expected to grow at a strong CAGR of around 5.34% during the forecast period (2024-2032) owing to the increasing demand for automation and energy-efficient solutions across various industries.

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Adapting to Evolving Industrial Demands

Automation has become popular in industries to increase production, increase production efficiency, and reduce costs as more consumers demand better products. As these goals are worthwhile, motion control systems are paramount in providing creative handling and positioning of the machines, energy usage, and reliability.

·       In January 2024, Siemens enhances the Sinamics S210 servo drive system in terms of new hardware and software for even broader application areas. Some of the latest features in the new V6 software generation include a single positioner that lightens the load of the controller as well as an EtherNet/IP interface for integration of third-party controllers. The servo drive system is especially suitable for applications with high dynamics in the power range between 50 W and 7 kW: For example, packaging machines, pick and place machines, digital printers, or any automated device.

Emphasis on Sustainability and Industry 4.0 Adoption

In the context of promoting sustainable business and adopting Industry 4.0 principles, motion control systems become the enablers of manufacturing process efficiency through precise control of energy consumption. There is a shift to smart motion control as a system where the smart motion control systems are compatible with larger industrial automation systems with the IoT and AI systems to improve real-time data processing and machine learning capabilities.

·       In April 2024, Rockwell Automation announced the FLEXLINE 3500 motor control center (MCC) that has been developed to meet electrical engineers’ needs. This LMV motor control solution is aimed at increasing production, reducing mean time, and improving power utilization among manufacturing industries. The system incorporates intelligent motor control devices to provide direct in-line data on operations and the status of the system to reduce downtime and maintenance expenses and increase efficiency. The FLEXLINE 3500 is designed for various industries including food and beverage, oil and gas industries, and complies with global standards of IEC 61439-1&2.

Regulatory Compliance and Safety Enhancements

With enhanced safety measures being adopted in industries, motion control systems are gradually being developed to meet the safety requirements that are being set by various standards, thus improving functional safety in industrial automation. This trend is particularly prominent in industries like automotive, pharmaceuticals, and food & beverage, where precision and safety are critical. For example, Bosch Rexroth launched a new line of motion control solutions that meet the latest ISO 13849-1 safety standards, offering enhanced safety features such as safe torque off (STO) and safe limited speed (SLS). These solutions are designed for use in applications requiring high levels of safety, such as collaborative robotics and automated manufacturing lines.

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Conclusion

Currently, the global motion control market is experiencing a major shift due to the rising need for automation and energy-saving solutions globally. Since companies are not ceasing to experiment with solutions and introducing smart technologies such as AI, IoT, and machine learning, the market is set to grow steadily. Manufacturers are becoming innovative, creating radical innovations, and ensuring compliance with guidelines that are today’s needs for industries. The appeal to accuracy, non-risky performance, sustainability as well and improvement in smart manufacturing techniques make the motion control market predisposed to a path that constitutes robust growth as well as incremental innovation.

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